In sinter plant–blast furnace route, PbS is oxidized in solid state to remove sulphur and PbO is produced at the same time. PbO is then reduced to metallic Pb, typically in a blast furnace charged with coke.
Sinter is the primary feedstock for blast furnace to produce lead and zinc metals and it is obtained by the oxidation sintering of fine particulate zinc/lead sulphide concentrates …
Blast furnace sludge being a fine, cannot be directly recycled in BF and its disposal is very difficult. In order to consume this otherwise waste fine material, they are mixed with Iron ore fines and agglomerated into lumps by a process known as Sintering.
The processing of lead concentrate into metallurgical lead involves three major steps: sintering, reduction, and refining. A diagram of a typical facility, with particle and gaseous
This study represents the sustainable/safe consumption of lead glass sludge (LGS) in the fabrication of thermally insulating ed glass via sintering (750-950º C) and chlorination processes. The impact of selected additives including calcium chloride (CaCl2) and sodium hydroxide (NaOH) …
via emissions from the burning of fossil fuels, particularly in coal-fired power plants which account for about 66% (or 2,200 tonnes per year) of all anthropogenic sources of Hg [3]. However, Hg can also enter the environment via the refining of lead (Pb). The first of four stages in refining of lead from ore concentrate is sintering, a process
In sinter plant–blast furnace route, PbS is oxidized in solid state to remove sulphur and PbO is produced at the same time. PbO is then reduced to metallic Pb, typically in a blast …
Red mud; Silica sand tailings; Lead zinc mine tailings: Self–ed glass ceramics: ... A high value-added construction ceramic material was fabricated from municipal wastewater treatment plant sludge and kaolin by sintering at 1400 ℃ for 30 min. At the same time, mineral analysis, performance assessment and structure observation were ...
The production of primary lead is a process of extracting lead from lead sulfide concentrate by smelting. Smelting process mainly includes sinter plant–blast furnace route and direct smelting reduction process as shown in Figs. 2 and 3, including oxidation, reduction, and refining (Sohn and Olivas-Martinez, 2014).In sinter plant–blast furnace route, PbS is oxidized …
Water treatment sludge Water treatment plant -As is shown above (table 1) blast furnace sludge is also generated in the highest quantities compared to other sludges from steel plants. ...
Some metals are present in the alarming concentrations in the dried sludge. Barium, lead, arsenic and other heavy metals may cause significant damage to the environment if WTS is not disposed properly. ... of bricks and also roof tiles.Moreover heavy metals present in the sludge also get intact into the final product as sintering at higher ...
Reducing the toxicity and increasing utilization of lead slag are important measures to solve the negative impact of lead slag on the environment. Here, we review the lead slag physical and chemical characteristics, as well as environmental impacts.
This study applies sintering technology to convert water sludge to a useful and stable adsorption material. The properties of the sintered materials were characterized using SEM and BET.
However, the most harmful components in the LD slag is P&S which are to be removed before use either in sintering plant or blast furnace. LD slag, used in blast furnace at Bhilai Steel Plant, India was therefore discontinued due to sulphur and phosphorus content (Sharma et al., 1993).
Diverse recycling methods/route for the utilization of fine and moist materials are available. Sintering, pelletizing and briquetting (Fig. 2) are the three conventional technologies widely being used for agglomeration of ore fines.High capital investment coupled with the introduction of gangue through solid fuel prohibits the use of sintering process.
The first of four stages in refining of lead from ore concentrate is sintering, a process designed to inhibit the fine particles in lead concentrate from clogging the blast furnace during smelting.
Integrated steel plants utilize mostly five materials such as raw materials, air, water, fuel and power to produce steel. During the production of steel, 2–4 t of wastes are being generated per tonne of steel produced.The various solid wastes in the form of slags and sludges that are emerged from steel plants are blast furnace slag, blast furnace flue dust and sludge, …
Abstract The state of the art for the recovery of metals from steel industry by-products using hydrometallurgical processes is reviewed. The steel by-products are different slags, dusts, and sludges from a blast furnace (BF), basic oxygen …
Multi-source ferrous metallurgical dust and sludge are significant components of iron-containing solid waste in the iron and steel industry. It is crucial for the sustainable operation of steel enterprises to recycle iron from ferrous metallurgical dust and sludge (FMDS) for use in steel smelting. However, besides Fe, FMDS also contains valuable elements such as Zn, Pb, …
Sewage sludge can be utilized as an alternative raw material for manufacturing sintering brick to achieve energy recovery and resources recycle, which, thus, may have the potential to reduce GHG emissions associated with sludge treatment. However, the carbon footprint of the sludge-based sintering brick manufacturing route remains unclear, and the …
The waste sludge which is produced can be treated and disposed of along with BPT sludge at most plants by employing existing BPT facilities. Both treatment processes performed well; however, neither performed signif- icantly better than the other.
This study represents the sustainable/safe consumption of lead glass sludge (LGS) in the fabrication of thermally insulating ed glass via sintering (750–950º C) and chlorination processes.
Multi-source ferrous metallurgical dust and sludge are significant components of iron-containing solid waste in the iron and steel industry. It is crucial for the sustainable operation of steel enterprises to recycle iron from …
Reducing the toxicity and increasing utilization of lead slag are important measures to solve the negative impact of lead slag on the environment. Here, we review the lead slag …
Lead glass sludge (LGS) is categorized as a hazardous waste resulted during the grinding and polishing of lead glass. Lead glass industry annually produces 6.3 million tonnes all over the world (Bursi et al. 2017 ). Approximately 20 tonnes/day was resulted from lead glass manufacturing in Egypt (Elkersh 2014 ).
The processing of lead concentrate into metallurgical lead involves 3 major steps: sintering, reduction, and refining. A diagram of a typical facility, with particle and gaseous emission sources
However, the most harmful components in the LD slag is P&S which are to be removed before use either in sintering plant or blast furnace. LD slag, used in blast furnace at Bhilai Steel …
Sintering occurs when powders are heated to the melting point of the ... The physical properties and general characteristics of the wastewater plant sludge and reservoir sediments are shown in Table 3 ... a longer soaking time will lead to an increase in the particle density of the sintered LWAs. It can be seen from these results that ...
The waste sludge which is produced can be treated and disposed of along with BPT sludge at most plants by employing existing BPT facilities. Both treatment processes performed well; …
